[SC64][HW] Add shell models for injection molding and expand screw hole size in the PCB (#69)

Co-authored-by: Mena <emdazer@gmail.com>
2024-11-21 21:49:15 +01:00 · 2024-04-17 16:34:10 +02:00 · 2024-04-17 16:34:10 +02:00 · 03daabeae8
commit 03daabeae8
parent e93cecfae3
7 changed files with 89437 additions and 6 deletions
--- a/hw/pcb/sc64v2.kicad_pcb
+++ b/hw/pcb/sc64v2.kicad_pcb
@ -1979,7 +1979,7 @@
      (stroke (width 0.15) (type solid)) (fill none) (layer "Cmts.User") (tstamp 6ada18a1-cda2-4660-90f3-3f4f75f9908c))
    (fp_circle (center 0 0) (end 2.25 0)
      (stroke (width 0.05) (type solid)) (fill none) (layer "F.CrtYd") (tstamp c591474d-238d-4c84-a612-ee496f305afe))
-    (pad "" np_thru_hole circle (at 0 0) (size 2 2) (drill 2) (layers "*.Cu" "*.Mask") (tstamp c7193e35-dceb-447c-ad59-0ec8e4b4e718))
+    (pad "" np_thru_hole circle (at 0 0) (size 2.5 2.5) (drill 2.5) (layers "F&B.Cu" "*.Mask") (tstamp c7193e35-dceb-447c-ad59-0ec8e4b4e718))
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  (footprint "Resistor_SMD:R_0603_1608Metric" (layer "F.Cu")
@ -3678,7 +3678,7 @@
      (stroke (width 0.15) (type solid)) (fill none) (layer "Cmts.User") (tstamp 9eecae69-62ca-4572-aee0-fa0e5463ad89))
    (fp_circle (center 0 0) (end 2.25 0)
      (stroke (width 0.05) (type solid)) (fill none) (layer "F.CrtYd") (tstamp e6a2c566-ab8e-4468-9856-def92a6b2f2f))
-    (pad "" np_thru_hole circle (at 0 0) (size 2 2) (drill 2) (layers "*.Cu" "*.Mask") (tstamp df924fac-cbe5-4c6e-ad8b-c486578cd2ca))
+    (pad "" np_thru_hole circle (at 0 0) (size 2.5 2.5) (drill 2.5) (layers "F&B.Cu" "*.Mask") (tstamp df924fac-cbe5-4c6e-ad8b-c486578cd2ca))
  )

  (footprint "LED_SMD:LED_0603_1608Metric" (layer "B.Cu")
--- a/hw/pcb/sc64v2.kicad_pro
+++ b/hw/pcb/sc64v2.kicad_pro
@ -34,9 +34,9 @@
        "other_text_thickness": 0.15,
        "other_text_upright": false,
        "pads": {
-          "drill": 0.762,
-          "height": 1.524,
-          "width": 1.524
+          "drill": 2.5,
+          "height": 2.5,
+          "width": 2.5
        },
        "silk_line_width": 0.15,
        "silk_text_italic": false,
@ -63,20 +63,26 @@
      "rule_severities": {
        "annular_width": "error",
        "clearance": "error",
+        "connection_width": "warning",
        "copper_edge_clearance": "error",
+        "copper_sliver": "warning",
        "courtyards_overlap": "error",
        "diff_pair_gap_out_of_range": "error",
        "diff_pair_uncoupled_length_too_long": "error",
        "drill_out_of_range": "error",
        "duplicate_footprints": "warning",
        "extra_footprint": "warning",
+        "footprint": "error",
        "footprint_type_mismatch": "error",
        "hole_clearance": "error",
        "hole_near_hole": "error",
        "invalid_outline": "error",
+        "isolated_copper": "warning",
        "item_on_disabled_layer": "error",
        "items_not_allowed": "error",
        "length_out_of_range": "error",
+        "lib_footprint_issues": "warning",
+        "lib_footprint_mismatch": "warning",
        "malformed_courtyard": "error",
        "microvia_drill_out_of_range": "error",
        "missing_courtyard": "ignore",
@ -86,9 +92,14 @@
        "padstack": "error",
        "pth_inside_courtyard": "ignore",
        "shorting_items": "error",
+        "silk_edge_clearance": "warning",
        "silk_over_copper": "warning",
        "silk_overlap": "warning",
        "skew_out_of_range": "error",
+        "solder_mask_bridge": "error",
+        "starved_thermal": "error",
+        "text_height": "warning",
+        "text_thickness": "warning",
        "through_hole_pad_without_hole": "error",
        "too_many_vias": "error",
        "track_dangling": "warning",
@ -97,7 +108,6 @@
        "unconnected_items": "error",
        "unresolved_variable": "error",
        "via_dangling": "warning",
-        "zone_has_empty_net": "error",
        "zones_intersect": "error"
      },
      "rules": {
@ -105,20 +115,65 @@
        "allow_microvias": false,
        "max_error": 0.005,
        "min_clearance": 0.127,
+        "min_connection": 0.0,
        "min_copper_edge_clearance": 0.19999999999999998,
        "min_hole_clearance": 0.254,
        "min_hole_to_hole": 0.5,
        "min_microvia_diameter": 0.19999999999999998,
        "min_microvia_drill": 0.09999999999999999,
+        "min_resolved_spokes": 2,
        "min_silk_clearance": 0.0,
+        "min_text_height": 0.7999999999999999,
+        "min_text_thickness": 0.08,
        "min_through_hole_diameter": 0.3,
        "min_track_width": 0.127,
        "min_via_annular_width": 0.13,
        "min_via_diameter": 0.6,
        "solder_mask_clearance": 0.0,
        "solder_mask_min_width": 0.0,
+        "solder_mask_to_copper_clearance": 0.0,
        "use_height_for_length_calcs": true
      },
+      "teardrop_options": [
+        {
+          "td_allow_use_two_tracks": true,
+          "td_curve_segcount": 5,
+          "td_on_pad_in_zone": false,
+          "td_onpadsmd": true,
+          "td_onroundshapesonly": false,
+          "td_ontrackend": false,
+          "td_onviapad": true
+        }
+      ],
+      "teardrop_parameters": [
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+          "td_height_ratio": 1.0,
+          "td_length_ratio": 0.5,
+          "td_maxheight": 2.0,
+          "td_maxlen": 1.0,
+          "td_target_name": "td_round_shape",
+          "td_width_to_size_filter_ratio": 0.9
+        },
+        {
+          "td_curve_segcount": 0,
+          "td_height_ratio": 1.0,
+          "td_length_ratio": 0.5,
+          "td_maxheight": 2.0,
+          "td_maxlen": 1.0,
+          "td_target_name": "td_rect_shape",
+          "td_width_to_size_filter_ratio": 0.9
+        },
+        {
+          "td_curve_segcount": 0,
+          "td_height_ratio": 1.0,
+          "td_length_ratio": 0.5,
+          "td_maxheight": 2.0,
+          "td_maxlen": 1.0,
+          "td_target_name": "td_track_end",
+          "td_width_to_size_filter_ratio": 0.9
+        }
+      ],
      "track_widths": [
        0.0,
        0.508,
--- a/mold/sc64_bottom.step
+++ b/mold/sc64_bottom.step
--- a/mold/sc64_shell-final_review.stp
+++ b/mold/sc64_shell-final_review.stp
--- a/mold/sc64_shell_button_v3.step
+++ b/mold/sc64_shell_button_v3.step
@ -0,0 +1,600 @@
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+/* time_stamp */ '2024-01-03T20:51:50-06:00',
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+ENDSEC;
+END-ISO-10303-21;
--- a/mold/sc64_top.step
+++ b/mold/sc64_top.step
--- a/hw/shell/sc64_button_with_end_stop.step
+++ b/hw/shell/sc64_button_with_end_stop.step